Best way to call out material of a model in a drawing note

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CarrieIves
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Best way to call out material of a model in a drawing note

Unread post by CarrieIves »

We are considering how to call out the material on our drawing. We would like to set up a system that does as many things for us automatically as possible to reduce human error. We are using PDM standard and SolidWorks 2023 SP 4.0.

It is possible that I am overanalyzing this. (But would I still be an engineer if I didn't? :D )

We design plastic parts. These parts are often tooled and molded in China. We have noticed that our notes are not always followed and suspect that language may be part of the problem. (We have limited control over supplier selection so often end up with different suppliers.) To solve the language barrier, we plan to have a translated copy of our notes on the last sheet of our drawing. So, our standard plastic notes will be on the first sheet in English with one note in Chinese saying that the last sheet will have the Chinese translation.

We do not plan to translate the material since it is usually a particular supplier and grade. We need to call it out on both the first and last sheet. We are considering a few options, and I would like some opinions on which is best and the risk with each.

Right now, we often assign a generic material to our model such as PC/ABS. Our parts have a material property set to "SW-Material@<filename>.SLDPRT" . Currently, we call this out in the notes on our drawing as MATERIAL: $PRPSHEET:"MATERIAL". We often then add some additional information such as the material manufacturer and grade. So the note ends up reading:
MATERIAL: PC/ABS, COVESTRO, BAYBLEND FR3010, BLACK
(MATERIAL: $PRPSHEET:"MATERIAL", COVESTRO, BAYBLEND FR3010, BLACK)


Ideas in consideration:
Create a DWG-MATERIAL property in our drawing and use $PRP:"DWG-MATERIAL" in our notes instead of $PRPSHEET: "MATERIAL".
Have only the additional information in the DWG-Material property so our note looks like: MATERIAL: $PRPSHEET:"MATERIAL", $PRP:"DWG-MATERIAL".

We can set the DWG-MATERIAL property as "SW-Material@<filename>.SLDPRT", <added text>, but I do not know a good way currently to bring "SW-Material@<filename>.SLDPRT" into the drawing property. Any suggestions? Should I even worry about this?

We could just manually enter the material information in the DWG-MATERIAL property. If the assigned material in the model and the drawing did not agree, this would not cause problems downstream at this time. (There isn't material information in a STEP file anywhere is there?)

An additional complication, sometimes our drawings are of assemblies rather than parts. This means that we have to make sure to copy the material from the part into the assembly if we are using $PRPSHEET.

We currently keep the revision of the model and the drawing the same.

After writing out this explanation, I am leaning heavily towards just adding the drawing property DWG-MATERIAL and using that property in our notes.

I do have some ability to write macros so we could set up something helpful there. We also still use the property tab builder (even though we have PDM) and I could put some options in a pull down so users could select a material.

We do have a good checking process for our drawings, so many human errors get caught by the other humans.

Thanks,
Carrie
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DennisD
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Re: Best way to call out material of a model in a drawing note

Unread post by DennisD »

I cannot suggest anything regarding the PDM, but I would recommend two things.
1. MATERIAL: PC/ABS, COVESTRO, BAYBLEND FR3010, BLACK or Engineering Approved Equivalent, and then make sure you have a clear and easy process in place for your molder to apply for an equivalent material permission. This should list the part number, your specified material, their requested substitution, etc. It should also include the outcome: Approved or Not Allowed (with reasons why not). This then becomes a reference library for future equivalency requests which will speed up the processing.
2. Have your material suppliers (Bayer, et al) provide the Chinese specification. Use that on the translated material note along with 或工程批准的同等 (that's what Google Translate provided for "or Engineering Approved Equivalent).
Brick walls are there for a reason. The brick walls aren't there to keep us out. The brick walls are there to show us how badly we want things.
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Frederick_Law
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Re: Best way to call out material of a model in a drawing note

Unread post by Frederick_Law »

I always keep properties in model. Drawing just display those properties.
Assign correct material to model or setup material properties in model.
The model should contain everything (or as much as possible) required to make it. So it can be reused.
We have noticed that our notes are not always followed and suspect that language may be part of the problem.
I don't think so. This happen in all suppliers. Even in our own shop.
If they can't read english, what make you think your translation is better? Do you have someone that worked in China and know the lingual? There are lots of technical slang that are difficult to translate.
Even if you got someone, you have no way to confirm their translation is correct ;)

I don't know if China use Imperial or ISO standard. Or even their own.

Even translating steel standard is not simple.

Also there are lot's of stories of inspection sample are great, production looks nothing like that.
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Re: Best way to call out material of a model in a drawing note

Unread post by CarrieIves »

We are also planning to use the note "NO MATERIAL SUBSTITUTIONS ALLOWED" because we have had a major problem with a supplier (that we are going to steer away from in the future) picking a generic PC/ABS and trying to color it rather than buying the very specific grade with the color code included that was specified. o[
We are also saying "MATERIAL CERTIFICATION REQUIRED WITH EACH PART ORDER."

Though we should create a form for getting approval for alternate materials.
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Re: Best way to call out material of a model in a drawing note

Unread post by CarrieIves »

@Frederick_Law We do have a Chinese speaker on staff and have a couple of other resources, including our notes having been translated and shown in a recent DFM document.

Getting parts that are different between the samples and production is it's own special challenge.

My concern around using the model property is making sure the right model property is used. We usually use only one model per drawing, but there is risk if we have any molded in hardware and use an assembly, that some of the views could use the part rather than the assembly. I don't want us to accidently end up with something that reads differently between the first and last page. (Though we will have to be very careful anyway, so maybe this is a worry I should drop.)

Are you keeping your materials database in PDM?
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Re: Best way to call out material of a model in a drawing note

Unread post by Frederick_Law »

I'm Chinese, from HK.
So my Chinese is different then China and Taiwan Chinese.
I didn't work in HK. So I can't say I'm fluent in manufacturing Chinese lingo.

Translate this: 士巴拿
It's a very common tool most in HK know what it is.

Didn't use PDM in SW.
Materials were setup in SW. Don't remember if that can be share. You may not want material name to be so long.
Inventor use material library which can be in Vault for everyone.

In some company, they assign their material number and has a document for that material's spec.
Maybe you can follow that.
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Re: Best way to call out material of a model in a drawing note

Unread post by DennisD »

Frederick_Law wrote: Tue Jul 23, 2024 3:07 pm I'm Chinese, from HK.
So my Chinese is different then China and Taiwan Chinese.
I didn't work in HK. So I can't say I'm fluent in manufacturing Chinese lingo.

Translate this: 士巴拿
It's a very common tool most in HK know what it is.
That's interesting. I used several different translators and I got:
士巴拿 translates to English as Spana, Shbana, the Basna, Sparna

I assume it means a spanner wrench. @Frederick_Law, what do you say it is?
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CarrieIves
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Re: Best way to call out material of a model in a drawing note

Unread post by CarrieIves »

Right now, we do have the materials database in PDM and it is at a status that engineers can check it out to write to. I don't know if anyone has tried adding materials to it since it moved into PDM. It was on a network drive until our PDM server moved to Azure and we couldn't to our network drives while using PDM. I think that's fixed now, but I'm not sure I want to bring it back out of PDM. We have to map the network drives every time we log back in.
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Re: Best way to call out material of a model in a drawing note

Unread post by Frederick_Law »

DennisD wrote: Tue Jul 23, 2024 3:51 pm I assume it means a spanner wrench.
oa
Correct.
There are lot's of words, terms which doesn't exist in other language.
So we just use the sound and replace with Chinese character that sound similar.
See bar ner.
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CarrieIves
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Re: Best way to call out material of a model in a drawing note

Unread post by CarrieIves »

We settled on using the property MATERIAL in our model and we'll call that out on the drawing using $PRPSHEET:"MATERIAL".
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