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How Do I Twist a Bus Bar in Sheetmetal?

Posted: Fri Nov 18, 2022 4:25 pm
by DanBovinich
I'm not that good in Sheetmetal, can only do the basics. I am trying to make a copper bus bar that is twisted 3° on one end.

I tried many things in sheetmetal but couldn't figure it out. I know there are at least a couple of way to make it using normal features like loft and sweep.

If you open the SW part attached to this e-mail you will see what I'm trying to do.

I want the part to be made as a sheet metal part AND be able to flatten it.

Its probably a 5 minute job for you expert sheetmetal guys.

Please upload a sample of it... :)

Thank you,

Re: How Do I Twist a Bus Bar in Sheetmetal?

Posted: Fri Nov 18, 2022 4:38 pm
by jcapriotti
Sheet metal won't form in this way.....it's mostly for straight bends and some limited cases of bends around a curve.

You could extrude your bar full length then use the "Flex" feature to twist it starting in the middle. Or you could just configure the 3° angle dimension in Sketch3 to 0° in your flat configuration.

Re: How Do I Twist a Bus Bar in Sheetmetal?

Posted: Fri Nov 18, 2022 5:09 pm
by Dennis Bacon
I'm going to try this again.. Think I'm getting the hang of adding files.. I did this with Lofted-Bend.. Note the two 3D sketches. Your file is a future version for me but I was able to get the info I needed from a dumb solid.

Re: How Do I Twist a Bus Bar in Sheetmetal?

Posted: Fri Nov 18, 2022 5:50 pm
by jcapriotti
Dennis Bacon wrote: Fri Nov 18, 2022 5:09 pm I'm going to try this again.. Think I'm getting the hang of adding files.. I did this with Lofted-Bend.. Note the two 3D sketches. Your file is a future version for me but I was able to get the info I needed from a dumb solid.
Nice trick with the lofted bend.

Re: How Do I Twist a Bus Bar in Sheetmetal?

Posted: Mon Nov 21, 2022 9:33 am
by DanBovinich
Dennis Bacon wrote: Fri Nov 18, 2022 5:09 pm I'm going to try this again.. Think I'm getting the hang of adding files.. I did this with Lofted-Bend.. Note the two 3D sketches. Your file is a future version for me but I was able to get the info I needed from a dumb solid.
That worked great. I added (2) new 3D sketches with a spline and made the spline tangent to the straight part of bar. Did the lofted bend. Worked like a charm! :D :)

Thank you so much...

Dan B.